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Ultradur

The Advanced Engineering Polymer for Strength and Versatility

 

What is Ultradur?

It is a high-performance polybutylene terephthalate (PBT) thermoplastic known for its exceptional mechanical strength, chemical resistance, and electrical insulation properties. This advanced material is widely used in automotive, electronics, medical, and industrial applications where high-performance plastic components are required.

At Stephens Plastics, we specialise in these plastic solutions, ensuring our customers receive superior engineering-grade materials tailored to their specific requirements.

 

Why Choose Ultradur for Your Application?

Ultradur is an industry-leading material offering enhanced durability, heat resistance, and electrical insulation properties. At Stephens Plastics, we recommend Ultradur plastic because it provides:

  • Superior Mechanical Strength – Excellent impact resistance and dimensional stability.
  • Outstanding Chemical Resistance – Withstands exposure to oils, cleaning agents, and industrial chemicals.
  • Excellent Thermal Stability – Retains its strength and form under high temperatures.
  • Flame Retardant Grades Available – Meets stringent safety standards for electrical and automotive applications.
  • Exceptional Electrical Insulation – Ideal for electronic and electrical components.

Ultradur vs. Other Engineering Polymers: How Does It Compare?

Selecting the right engineering-grade thermoplastic is essential for product longevity and performance. Here’s how Ultradur plastic compares:

Feature Ultradur (PBT) Standard Polycarbonate ABS
Impact Resistance Excellent High Moderate
Heat Resistance High Excellent Moderate
Chemical Resistance Outstanding Moderate High
Electrical Insulation Excellent Moderate Low
Ease of Processing High Moderate High

Unlike ABS, Ultradur sheets provide superior heat resistance and electrical insulation, making them ideal for high-performance applications.

Applications of Ultradur in Different Industries

1. Automotive and Transportation

Ultradur is widely used in automotive applications, providing lightweight, impact-resistant, and heat-resistant components, including:

  • Electrical connectors and housings
  • Headlamp and tail light housings
  • Under-the-hood components exposed to high temperatures

2. Electronics and Electrical Applications

Manufacturers trust Ultradur plastic for:

  • Circuit breaker housings and switchgear components
  • Laptop casings and enclosures
  • Insulation for wiring and connectors

3. Industrial and Manufacturing Equipment

Ultradur is widely used in industrial applications, including:

  • High-performance machine housings
  • Structural safety enclosures
  • Chemical-resistant components for harsh environments

4. Medical and Healthcare

Ultradur’s biocompatibility and sterilisation compatibility make it ideal for:

  • Medical device casings
  • Diagnostic equipment enclosures
  • Healthcare furniture and fixtures

Why Choose Stephens Plastics for Ultradur Solutions?

As a trusted supplier of high-performance thermoplastics, Stephens Plastics provides:

  • Custom Fabrication – Precision engineering tailored to your specific requirements.
  • Expert Consultation – We help you select the right Ultradur sheet or component for your application.
  • Advanced Manufacturing – High-quality, durable solutions for industrial and commercial applications.

FAQs

1. How does Ultradur compare to polycarbonate?

It is a PBT-based thermoplastic, offering superior chemical resistance, heat stability, and electrical insulation properties compared to polycarbonate.

2. Can Ultradur be machined and moulded easily?

Yes, Ultradur sheets can be cut, drilled, and injection moulded into complex shapes while maintaining their structural integrity.

3. Is Ultradur suitable for outdoor applications?

Yes! Ultradur plastic features UV-resistant grades, ensuring long-term durability in outdoor environments.

4. What industries benefit most from Ultradur?

Industries such as automotive, electronics, medical, and industrial manufacturing rely on Ultradur polymer for its strength, durability, and thermal resistance.

5. Is Ultradur recyclable?

Yes! It is a recyclable thermoplastic, making it a sustainable option for manufacturers focused on environmental responsibility.

Get Started Today

Looking for Ultradur polymer solutions? Stephens Plastics has the expertise and materials to support your project.

Call 0121 544 5808 OR Email sales@stephensplasticmouldings.co.uk.

Visit our Website

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Please contact us if you would like to receive a quotation and/or to find our more about how we can provide the service you are looking for.