Making Plastics Safe for Packaging, Storage, and Handling
In the food and beverage industry, safety and compliance aren’t optional – they’re mission critical. That’s why food manufacturers across the UK rely on plastic injection moulding for components that come into direct or indirect contact with food.
At Stephens Plastic Mouldings, we help brands and packaging suppliers meet the UK and EU’s stringent food contact regulations with precision-moulded, certified-safe plastic parts – manufactured here in the UK under traceable conditions.
Why Injection Moulding Is Ideal for Food Applications
Injection moulding offers the repeatability, cleanliness, and material control required for food safety. Unlike other manufacturing methods, it provides:
- Zero porosity (eliminates contamination risk).
- Smooth, easily sanitised surfaces.
- FDA / EU-compliant materials.
- High volume scalability with consistent dimensions.
From flexible lids and scoops to caps, trays, and dispensers, our clients trust injection moulding for its hygiene, strength, and visual quality.
1. Certified Food-Safe Plastics
We work exclusively with food contact-approved polymers for moulded parts, including:
- Polypropylene (PP): widely used for tubs, containers, and scoops.
- Polyethylene (PE): ideal for films, seals, and lids.
- TPE / TPU: flexible for gaskets and seals.
- Acetal (POM): rigid for dosing tools and pump mechanisms.
All materials are sourced with documentation and batch-level traceability, supporting UK law and EU 10/2011 compliance.
2. Clean, Controlled Manufacturing
We follow strict hygiene protocols throughout production, including:
- Material isolation.
- Clean tooling procedures.
- Air-controlled moulding bays.
- Regular machine cleaning.
- Operator hygiene protocols.
This reduces cross-contamination risk and supports clean handling for all food-grade parts.
3. Batch Traceability
Every run is documented – from resin lot numbers to moulding parameters – ensuring full traceability if required during audit or recall situations. Our ISO 9001:2015 system supports both BRC and FSSC 22000 requirements.
4. Finishing & Post-Moulding Support
Need custom labelling, bagging, or sealing? We offer:
- Post-mould quality inspection.
- Pad printing (e.g., measuring instructions).
- Component assembly.
- Heat sealing and clean packing.
This means you get ready-to-use food-safe parts with fewer suppliers and faster turnaround.
5. Made in the UK. Delivered Fast
Our West Midlands facility supports short lead times and consistent UK-based support. This reduces carbon footprint, avoids import delays, and supports local supply chains.
FAQs
1. What plastics do you use for food-safe injection moulding?
We mould FDA- and EU 10/2011-compliant materials including polypropylene, polyethylene, acetal, and TPE – each suitable for direct or indirect food contact.
2. Can you provide certificates of compliance for food-grade components?
Yes. We supply material certificates, batch tracking records, and process documentation to support supplier audits.
3. Do you offer moulding for reusable and single-use food packaging parts?
Absolutely. We support both high-volume single-use items and durable, reusable components such as dosing scoops, dispensers, and trays.
4. How do you prevent contamination during the moulding process?
We follow cleanroom-adjacent protocols including material isolation, clean tool handling, air filtration, and staff hygiene compliance.
5. What is your minimum order quantity for food-safe plastic parts?
We’re flexible – whether you need 500 units for a market test or 500,000 for national distribution, our tooling and scheduling adapts to your volume.
Trust Stephens Plastic for Food-Grade Moulding in the UK
Our team has helped food, supplement, and dairy brands bring safe, certified, and custom-moulded components to market – on time and on budget.
To get a quote or discuss your project in confidence
Contact Stephens Plastics Today
Email: enquiries@stephensplastics.co.uk
Phone: 0121 544 5808