Although there are several plastic injection moulding suppliers across the nation, the quality can differ from each manufacturer. So, as quality control in injection moulding is more vital than ever, businesses need to focus on reducing the risk of mistakes or dampening the overall finish.
But, what could go wrong in the process? Continue reading to find out more about our high quality guarantee in all plastic moulded products at Stephens Plastics. In addition, you will read about the risks that manufacturers face during the system of moulding. By avoiding all possibilities of damage or defect to plastic moulds, we continue to uphold our prestigious reputation as an injection moulding company in the West Midlands.
How do we measure quality at Stephens Plastics?
Abiding by all regulations, our attention to detail and systems are matchless in attaining impeccable results. We continue to strive towards a zero return on moulding components, in which we have achieved for years. As an IS9001 accredited company, we have integrated a Quality Management System that covers all aspects of the manufacturing process, but also our customer service.
The training provided, our facilities, and our workforce are all continuously developed to ensure we are giving our clients the very best. This quality control combined with our unique methods is what makes Stephens Plastics a number one choice for injection moulding.
How do you determine the quality of plastic injection moulding?
There are several ways that as leading plastic injection moulding suppliers, we determine high quality finish of injection moulds. Firstly, you must choose the correct material for your component. While we always use the highest quality of materials, each delivers a different finish. As an example, Acrylic offers a smooth and shiny finish. Whereas, Low-Density Polyethylene polymers offer much more ability for manipulation.
Similarly, the methods used for plastic injection moulding can determine the level of quality control. As specialists, we pride ourselves on a fail-safe system that uses state-of-the-art equipment and a team that has experience dating back to over 20 years ago. Our modern approach allows us to design, prototype, create and innovate for businesses in a range of industries.
Related: The Best Plastics For Injection Moulding
Why is it important that the moulding process is done correctly?
Time is everything in the world of plastic injection moulding. Without restraining the timings it takes on each project, we wouldn’t be able to uphold our fast turnaround, as well as ensure quality is always prioritised. Furthermore, our modernised equipment is fail-safe, allowing us to batch produce moulds to the client’s requirements.
This is vital for clients who require hundreds of moulds at one time, and those who order to exact project size. If we were unable to get timings and our approach right, this could tarnish our reputation. Additionally, more importantly, prolong manufacturing for clients, which could set them behind too. That’s why it is our number one mission to quality check at every stage.
What risks could moulders encounter?
There are several risks that we strive to avoid as leading plastic injection moulding suppliers. The most common risk is warping. This is caused by the non-uniform cooling of the moulds. By administering different cooling rates to each area, the surface won’t cool simultaneously, which can cause internal stresses. These then lead to warping.
There are also the risks of burn marks, jetting, surface delamination, and vacuum voids which we take extreme measures to avoid at all times.
Plastic Injection Moulding from Stephens Plastics
Although there are several plastic injection moulding companies across the nation, you must find one you can trust. Get in touch with Stephens Plastic Mouldings on 0121 544 5808, plastic injection moulding suppliers that are reliable and seamless in their procedures.
If you found this blog useful, you may wish to read a previous one: From Your Initial Idea to Design to Prototype Testing: You Have Our Full Support