Lexan Injection Moulding
The Ultimate Engineering Polymer for High-Performance Applications
What is Lexan?
It is a high-performance polycarbonate known for its strength, impact resistance, and versatility. It is widely used in industrial applications, including automotive, aerospace, and medical sectors. Lexan is also highly suitable for Lexan injection moulding applications that demand strength, optical clarity, and resilience. As experts in engineering-grade thermoplastics, Stephens Plastics provides tailored plastic solutions that meet the highest industry standards.
Why Choose Lexan for Your Project?
When selecting materials for demanding applications, durability is crucial. Lexan plastic is up to 250 times stronger than glass, making it an ideal choice for impact-resistant components. As a Lexan injection moulding company, Stephens Plastics works with this material because it offers:
It offers:
- Exceptional Strength: Withstands heavy impacts without cracking.
- High Heat Resistance: Performs well in extreme temperatures.
- Optical Clarity: Provides transparency similar to glass.
- Chemical Resistance: Resistant to oils, acids, and solvents.
- Weatherability: UV-resistant grades ensure long-term outdoor performance.
- Ideal for Lexan plastic injection moulding of precise and transparent components
Lexan vs. Other Plastics: How Does It Compare?
Choosing the right plastic for your application can be challenging. Here’s how Lexan compares to other common materials:
| Feature | Lexan | Acrylic | Standard Polycarbonate |
|---|---|---|---|
| Impact Resistance | Extremely High | Moderate | High |
| Heat Resistance | Excellent | Limited | Good |
| Transparency | High | Very High | High |
| Chemical Resistance | Strong | Weak | Moderate |
| Machinability | Easy | Brittle | Moderate |
Unlike acrylic, Lexan plastic does not crack under pressure. It can be cold-formed, allowing for seamless fabrication and bending without heating.
Common Applications of Lexan
1. Automotive and Aerospace
In high-performance industries, Lexan sheets are essential for lightweight, impact-resistant components. Used for:
- Car headlamp covers
- Windscreens
- Aircraft cabin windows
2. Industrial Machinery and Safety Equipment
Safety is critical in manufacturing. Lexan plastic is used for:
- Machine guards
- Safety visors
- Bullet-resistant panels
3. Construction and Architecture
Modern buildings use Lexan sheets for:
- Skylights
- Roofing panels
- Protective barriers
4. Industrial Machinery and Safety Equipment
In medical settings, Lexan is valued for its sterilisation compatibility and strength. Common uses include:
- Medical device casings
- Protective shields
- Sterile equipment enclosures
Why Choose Stephens Plastics for Lexan Solutions?
As an industry leader, Stephens Plastics is a trusted Lexan plastic injection moulding manufacturer.
Our team provides:
- Custom Fabrication: Bespoke solutions for complex projects.
- Expert Consultation: Guidance on selecting the right Lexan sheet or component.
- Advanced Lexan injection moulding capabilities for robust, high-performance parts
FAQs
Yes, It offers superior impact resistance and can handle extreme conditions better than acrylic. It is also more flexible and durable.
Yes, Lexan sheets can be cut, drilled, and thermoformed without breaking or cracking. This makes it highly adaptable.
Absolutely. Lexan plastic withstands high temperatures, making it suitable for automotive and aerospace applications.
Yes, UV-resistant grades of Lexan prevent yellowing and degradation from sun exposure.
Yes, Lexan is a recyclable thermoplastic, contributing to sustainable manufacturing.
Get Started Today
Looking for a Lexan injection moulding supplier with experience and capability? Stephens Plastics has the expertise and materials to help.
Call 0121 544 5808 OR Email sales@stephensplasticmouldings.co.uk.
We’d Love to Hear From You, Get In Touch With Us!
Please contact us if you would like to receive a quotation and/or to find our more about how we can provide the service you are looking for.